Choosing sublimation over other custom printing methods depends on several factors related to your specific needs and goals. Here are some scenarios where sublimation could be a suitable option for your custom apparel:
- Smaller orders: Due to its intricate printing process and the time involved, sublimation printing tends to be more costly compared to traditional methods. This can lead to higher production costs for garments and may not be as cost-effective for large bulk orders.
- Garments with high polyester count: Sublimation works best with fabrics that are made from polyester or have a high polyester content. Garments such as sports team jerseys, work polo shirts, sports apparel, and hi vis vests tend to work well for sublimation.
- Intricate designs: If your project involves intricate designs or full-colour images, sublimation is a great choice. It allows for detailed and vibrant graphics that are hard to achieve with other printing methods.
The dye sublimation process for custom uniforms & apparel
Sublimation for branded apparel involves a multi-step process that begins with creating a high-resolution digital design, which is then printed onto special sublimation transfer paper using sublimation inks. These inks transition from solid to gas under heat and pressure, allowing the dye to permeate and bond with polyester or polyester-blended fabrics. The design is then transferred onto your chosen garments using a heat press, where high temperatures and pressure ensure that the dye integrates permanently into the fabric.
Considerations when ordering dye sublimated uniforms
When ordering dye-sublimated uniforms, there are several key factors to consider to ensure you get the best results for custom apparel:
- Material choice: Sublimation works best on polyester or polyester-blend fabrics. Ensure the material of the uniform is suitable for sublimation and meets your performance and comfort requirements.
- Production time: Sublimated uniforms typically have a longer production time compared to other printing methods. Confirm the turnaround time and plan accordingly, especially if you have a deadline or event.
- Order quantity: Sublimation is time consuming and more costly than other traditional garment printing methods. Larger orders may benefit from other more cost-effective options such as screen printing.
- Colour requirements: Sublimation is great for artwork with precise designs and colour requirements. However, if you only require one colour and have a simple design, other options may be more cost-effective.
Chat to JP Promotions about your requirements for dye sublimated clothing
If you’re looking for a versatile, durable, and vibrant way to create company uniforms, accessories, and more, dye sublimation printing may be the ideal choice for you.
Each design is customised to your specific requirements, delivering a perfect look that represents your brand or company with unmatched quality.
Not sure what’s best for you? We offer various printing methods to ensure your custom design is brought to life in the best possible way. Contact the team at JP Promotions today to learn more about dye sublimation and all the other uniform printing methods with offer.
Frequently Asked Questions
Can you sublimate my logo onto any garment?
No, sublimation works best on polyester or garments with a high polyester content. This process is specifically designed to bond with polyester fibres, ensuring vibrant and long-lasting results. Other fabrics, like cotton, won’t hold the sublimation dye properly, so it's not suitable for them. However, fear not, we also offer plenty of other logo printing methods including heat press print, custom embroidery and screen printing. Chat to our team to find the best method for you.
Can you remove dye sublimation prints from custom clothing?
No, sublimation prints cannot be removed from custom clothing. This is because the dye becomes a part of the fabric itself during the sublimation process. Unlike other printing methods that apply ink or a layer on top of the fabric, sublimation infuses the colour directly into the polyester fibres. As a result, the print is permanent and cannot be removed without damaging the fabric. This gives sublimated clothing the vibrant, long lasting and durable finishes we all want.
What uniform garments are a good choice for dye sublimation?
For sublimation, the best uniform garments are those made from polyester or a polyester blend. Here are some examples of good candidates:
- Polyester t-shirts and polo shirts: Shirts are ideal for dye sublimation, offering vibrant, long-lasting prints that are perfect for company uniforms.
- Polyester sportswear: Items like basketball jerseys, shorts, and athletic tops are excellent for sublimation, providing comfort and breathability while showcasing bright, detailed designs.
- Polyester uniform vests: Vests, common in industries like construction or event management, can be sublimated with company logos and safety information for a professional and functional look.
- Polyester workwear: Shirts, pants, or overalls made from polyester blends are also suitable, especially for industries requiring durable, easy-care workwear.
How long does it take to produce a dye sublimated clothing garment?
The production time for a sublimated clothing garment can vary depending on several factors, including order size, design complexity, product que and location. Compared to other methods like screen printing, sublimation is generally slower, particularly for larger orders or highly detailed designs. However, the trade-off can be worth it for custom uniform orders that require vibrant, durable prints with superior colour fidelity and detail.
Can I wash dyed sublimated garments as usual?
Yes, one of the benefits is that garments printed with dye sublimation can be machine-washed without the risk of fading or damage. However, it's recommended to wash them in cold water and avoid using harsh detergents or bleach to maintain the print's vibrancy. This is especially important for sports team apparel and workwear as these items often go through multiple wash cycles.